Expert Tesla Services

Drive Unit Repair & Replacement

A Tesla drive unit is a complex system that, if not properly maintained, can reach a critical state. We handle precision drive unit replacements with necessary programming and calibration to ensure seamless integration and optimal performance.

Tesla Drive Unit

Understanding the Tesla Drive Unit

The drive unit is the heart of your Tesla's propulsion system, combining the electric motor, inverter, and single-speed transmission into one sophisticated package. Our specialized service ensures your drive unit performs at its peak.

Electric Motor

Tesla's sophisticated AC induction or permanent magnet motors deliver exceptional power with incredible efficiency. Our technicians have extensive experience diagnosing and repairing all Tesla motor variants.

Power Inverter

The sophisticated power electronics that convert DC battery power to AC for the motor. This complex component requires precise calibration and programming to ensure optimal performance.

Reducer Gearbox

The single-speed transmission that transfers power from the motor to the wheels. This precision-engineered component requires specialized knowledge to service properly and maintain peak efficiency.

Warning Signs

Recognizing Drive Unit Problems

Tesla's drive units are remarkably reliable, but when issues develop, early detection can prevent more extensive damage. Be aware of these warning signs that may indicate drive unit problems.

1

Unusual Noises

Grinding, whining, or clicking sounds during acceleration, deceleration, or at specific speeds that weren't present before.

2

Reduced Performance

Noticeable decrease in acceleration, power, or overall driving performance. The vehicle may enter a limited power mode.

3

Warning Messages

Dashboard alerts about drive system issues, powertrain faults, or error codes related to the motor or drivetrain.

4

Vibration or Shuddering

Unusual vibrations during acceleration or at highway speeds that may indicate bearing issues or internal drive unit problems.

Drive Unit Diagnostics

Our Drive Unit Repair Process

We follow a comprehensive approach to drive unit repair and replacement, ensuring your Tesla receives the highest level of service with precision results.

1

Advanced Diagnostics

Using Tesla-specific diagnostic equipment, we thoroughly analyze your drive unit to identify the root cause of issues and determine the optimal repair strategy.

2

Precision Removal

We carefully remove the drive unit using specialized equipment, ensuring no damage to surrounding components, high-voltage systems, or the vehicle's structure.

3

Installation & Integration

The new or remanufactured drive unit is precisely installed with expert attention to all mounting points, electrical connections, and cooling systems.

4

Programming & Calibration

Essential software alignment is performed to ensure the new drive unit communicates perfectly with all vehicle systems, optimizing performance and efficiency.

The complete drive unit replacement process typically takes 2-3 days, depending on your Tesla model and any additional services required. Throughout the process, we maintain strict quality control to ensure flawless integration.

Schedule Drive Unit Service

Drive Unit Service Options

We offer a range of solutions to address drive unit issues, from targeted repairs to complete replacement with premium remanufactured units.

Complete Drive Unit Replacement

A comprehensive solution for vehicles with significant drive unit damage or failure. We replace the entire unit with a premium remanufactured or new drive unit.

  • Complete resolution of all drive unit issues
  • Premium remanufactured units with warranty
  • Full programming and calibration included
  • New seals, mounts, and hardware installed

"The drive unit replacement completely transformed how my Model S drives. It feels like a new car again – smooth, powerful, and no more strange noises." – Michael T.

Drive Unit Repair

For specific issues that don't require full replacement, we offer targeted repair services that address just the affected components within the drive unit.

  • Cost-effective for isolated issues
  • Bearing replacement specialists
  • Inverter board repairs available
  • Comprehensive testing after repair

"Di Sabato's saved me thousands by repairing just the bearings in my drive unit instead of replacing the whole thing. The whining noise is completely gone!" – Sarah K.

Preventative Maintenance

Proactive services to maintain drive unit health, including reducer gear oil service, cooling system maintenance, and comprehensive inspections.

  • Reducer gear oil service
  • Cooling system flush and service
  • Diagnostic health check with report
  • Extends drive unit lifespan

"Regular reducer oil service has kept my Model 3 Performance running flawlessly for 100,000 miles. Preventative maintenance really pays off!" – David R.

Drive Unit Programming
Advanced Programming

Essential Programming & Calibration

After replacing the drive unit, specialized software alignment is required for optimal performance. Our comprehensive programming process ensures your Tesla's systems work in perfect harmony.

System Integration

We program your vehicle's computer to recognize the new drive unit, establishing proper communication with the battery, chassis control modules, and user interface.

Performance Calibration

Fine-tuning of torque delivery, regenerative braking parameters, and efficiency settings to match your specific Tesla model and optimize driving experience.

Safety Systems Alignment

Recalibration of traction control, stability management, and other safety systems to work harmoniously with the new drive unit's characteristics.

State-of-the-Art Infrastructure

We invest in cutting-edge tools and diagnostic equipment to ensure the highest service standards for your Tesla's drive unit repair or replacement.

Advanced Diagnostic Systems

Our proprietary diagnostic equipment connects directly to Tesla's complex systems, allowing us to access detailed performance data and pinpoint issues with precision.

Specialized Removal Equipment

Purpose-built tooling designed specifically for Tesla drive unit service, ensuring safe removal and installation without risk to other vehicle components.

High-Voltage Safe Facility

Our workshop is equipped with specialized high-voltage safety equipment, insulated tools, and trained technicians to handle Tesla's complex electrical systems.

Frequently Asked Questions

Get answers to common questions about Tesla drive unit repairs and replacements.

Restore Your Tesla's Performance

Trust our expert technicians with your Tesla drive unit repair or replacement. We combine specialized equipment, extensive experience, and precision techniques to ensure a flawless integration.