A Tesla drive unit is a complex system that, if not properly maintained, can reach a critical state. We handle precision drive unit replacements with necessary programming and calibration to ensure seamless integration and optimal performance.
The drive unit is the heart of your Tesla's propulsion system, combining the electric motor, inverter, and single-speed transmission into one sophisticated package. Our specialized service ensures your drive unit performs at its peak.
Tesla's sophisticated AC induction or permanent magnet motors deliver exceptional power with incredible efficiency. Our technicians have extensive experience diagnosing and repairing all Tesla motor variants.
The sophisticated power electronics that convert DC battery power to AC for the motor. This complex component requires precise calibration and programming to ensure optimal performance.
The single-speed transmission that transfers power from the motor to the wheels. This precision-engineered component requires specialized knowledge to service properly and maintain peak efficiency.
Tesla's drive units are remarkably reliable, but when issues develop, early detection can prevent more extensive damage. Be aware of these warning signs that may indicate drive unit problems.
Grinding, whining, or clicking sounds during acceleration, deceleration, or at specific speeds that weren't present before.
Noticeable decrease in acceleration, power, or overall driving performance. The vehicle may enter a limited power mode.
Dashboard alerts about drive system issues, powertrain faults, or error codes related to the motor or drivetrain.
Unusual vibrations during acceleration or at highway speeds that may indicate bearing issues or internal drive unit problems.
We follow a comprehensive approach to drive unit repair and replacement, ensuring your Tesla receives the highest level of service with precision results.
Using Tesla-specific diagnostic equipment, we thoroughly analyze your drive unit to identify the root cause of issues and determine the optimal repair strategy.
We carefully remove the drive unit using specialized equipment, ensuring no damage to surrounding components, high-voltage systems, or the vehicle's structure.
The new or remanufactured drive unit is precisely installed with expert attention to all mounting points, electrical connections, and cooling systems.
Essential software alignment is performed to ensure the new drive unit communicates perfectly with all vehicle systems, optimizing performance and efficiency.
The complete drive unit replacement process typically takes 2-3 days, depending on your Tesla model and any additional services required. Throughout the process, we maintain strict quality control to ensure flawless integration.
Schedule Drive Unit ServiceWe offer a range of solutions to address drive unit issues, from targeted repairs to complete replacement with premium remanufactured units.
A comprehensive solution for vehicles with significant drive unit damage or failure. We replace the entire unit with a premium remanufactured or new drive unit.
"The drive unit replacement completely transformed how my Model S drives. It feels like a new car again – smooth, powerful, and no more strange noises." – Michael T.
For specific issues that don't require full replacement, we offer targeted repair services that address just the affected components within the drive unit.
"Di Sabato's saved me thousands by repairing just the bearings in my drive unit instead of replacing the whole thing. The whining noise is completely gone!" – Sarah K.
Proactive services to maintain drive unit health, including reducer gear oil service, cooling system maintenance, and comprehensive inspections.
"Regular reducer oil service has kept my Model 3 Performance running flawlessly for 100,000 miles. Preventative maintenance really pays off!" – David R.
After replacing the drive unit, specialized software alignment is required for optimal performance. Our comprehensive programming process ensures your Tesla's systems work in perfect harmony.
We program your vehicle's computer to recognize the new drive unit, establishing proper communication with the battery, chassis control modules, and user interface.
Fine-tuning of torque delivery, regenerative braking parameters, and efficiency settings to match your specific Tesla model and optimize driving experience.
Recalibration of traction control, stability management, and other safety systems to work harmoniously with the new drive unit's characteristics.
We invest in cutting-edge tools and diagnostic equipment to ensure the highest service standards for your Tesla's drive unit repair or replacement.
Our proprietary diagnostic equipment connects directly to Tesla's complex systems, allowing us to access detailed performance data and pinpoint issues with precision.
Purpose-built tooling designed specifically for Tesla drive unit service, ensuring safe removal and installation without risk to other vehicle components.
Our workshop is equipped with specialized high-voltage safety equipment, insulated tools, and trained technicians to handle Tesla's complex electrical systems.
Get answers to common questions about Tesla drive unit repairs and replacements.
Common signs of drive unit issues include unusual noises (whining, grinding, or clicking), reduced performance or power, warning messages on your dashboard about the powertrain or drive systems, unexpected vibrations during acceleration, or the vehicle entering a limited power mode. If you experience any of these symptoms, we recommend scheduling a diagnostic appointment to determine if your drive unit needs attention.
While Tesla Service Centers provide excellent drive unit replacements, we offer several advantages: faster scheduling and completion times, more service options including repairs that don't require full replacement, typically more competitive pricing for out-of-warranty vehicles, comprehensive programming and calibration included with every service, and the ability to address related issues during the same service visit. Our technicians specialize exclusively in Tesla vehicles, with extensive experience in drive unit service across all models.
A standard drive unit replacement typically takes 2-3 days to complete. This includes initial diagnostics, removal of the old unit, installation of the new unit, comprehensive programming and calibration, and extensive testing to ensure everything works perfectly. The exact timeline depends on your Tesla model and whether any additional repairs or services are needed. We provide loaner vehicles or rental assistance to minimize disruption to your schedule during the replacement process.
Tesla vehicles typically come with an 8-year drivetrain warranty with varying mileage limits depending on the model. If your drive unit has failed under warranty conditions, it would be covered by Tesla. For out-of-warranty vehicles or in cases where warranty might not apply, we offer cost-effective solutions using premium remanufactured drive units that come with their own warranty coverage. We can help determine your warranty status and the most economical approach for your specific situation.
We follow environmentally responsible practices for all drive unit components. Your old drive unit is either returned to our supplier for remanufacturing (with a core charge refund to you), or in some cases, we can repair and rebuild it for use in our remanufactured inventory. Components that cannot be reused are sent to specialized recycling facilities. This approach helps keep costs down for future Tesla owners while minimizing environmental impact.
Trust our expert technicians with your Tesla drive unit repair or replacement. We combine specialized equipment, extensive experience, and precision techniques to ensure a flawless integration.