Specialized Tesla Services

BMS Repair - Battery Management System

The Battery Management System (BMS) plays a critical role in maintaining your battery's health, ensuring proper charging rates, and balancing cell performance. Our specialized repair service diagnoses and restores functionality at the component level.

Tesla BMS Repair

Understanding the Battery Management System

The BMS is the sophisticated brain behind your Tesla's battery performance, longevity, and safety. When it malfunctions, component-level repair can save you thousands compared to complete battery replacement.

Charge Regulation

Regulates charge and discharge rates to optimize performance. The BMS ensures your battery charges at the appropriate rate to maximize both lifespan and efficiency.

Overcharge Prevention

Prevents overcharging and undercharging, reducing the risk of battery damage. This critical safety function protects your valuable battery investment from potentially dangerous conditions.

Cell Balancing

Ensures proper cell balancing for long-term reliability. The BMS constantly monitors and adjusts individual cells to ensure they're working in harmony, extending overall battery life.

Symptoms & Issues

Signs of BMS Problems

A malfunctioning BMS can manifest in various ways, affecting your Tesla's performance, range, and charging capabilities. Recognizing these signs early can prevent more extensive damage to your battery system.

1

Charging Issues

Slow charging speeds, premature charging termination, or inability to charge at higher power levels like Supercharging.

2

Range Inconsistencies

Unexpected range drops, inaccurate range estimates, or sudden "battery low" warnings despite recent charging.

3

Battery Alerts

Dashboard warnings about battery health, performance limitations, or service requirements related to the high-voltage system.

4

Performance Limitations

Reduced power output, slower acceleration, or the vehicle entering a "limp mode" with restricted performance.

BMS Issues Diagnostic

Our BMS Repair Process

We specialize in component-level BMS repair, saving you thousands compared to full battery replacement. Our meticulous process ensures your Tesla's BMS functions flawlessly.

1

Advanced Diagnostics

We perform comprehensive testing and analysis to pinpoint the exact BMS components causing issues, utilizing specialized diagnostic equipment designed for Tesla's high-voltage systems.

2

Component-Level Repair

Our technicians repair or replace only the damaged components within the BMS circuit boards, using precision micro-soldering techniques and manufacturer-grade replacement parts.

3

System Reprogramming

Following hardware repairs, we reprogram and calibrate the BMS to ensure proper communication with your Tesla's battery modules and vehicle control systems.

4

Comprehensive Testing

We verify repairs through extensive real-world testing, including charging cycles, performance monitoring, and stress tests to ensure the BMS functions correctly under all conditions.

Our Tesla-specialized BMS repair service typically takes 2-5 days, depending on the complexity of the issue. Throughout the process, we follow strict quality control procedures and use ESD-safe equipment to protect sensitive electronics.

Schedule BMS Diagnosis

Why Choose Component-Level BMS Repair?

Instead of replacing the entire battery system, our specialized BMS repair provides significant advantages.

Cost-Effective Solution

BMS repair typically costs 70-90% less than complete battery replacement. For most Tesla models, this can represent savings of $5,000-$15,000 depending on the battery size.

Environmentally Responsible

Repairing rather than replacing preserves your existing battery, reducing waste and the environmental impact associated with manufacturing new battery packs.

Maintained Battery History

Keep your original battery with its established wear patterns and predictable performance characteristics, avoiding the break-in period sometimes associated with new batteries.

Restored Performance

A properly repaired BMS can restore your Tesla's original charging speeds, range accuracy, and power delivery, often making the vehicle feel "like new" again.

Faster Turnaround

BMS repair is typically completed in 2-5 days, compared to potentially weeks for a full battery replacement, especially during periods of high demand or parts shortages.

Specialized Expertise

Our technicians are specifically trained in Tesla BMS repair, with years of experience diagnosing and repairing even the most complex BMS issues across all Tesla models.

Real Tesla BMS Repair Success Stories

Model S with Charging Limitations

2018 Tesla Model S 100D
80,000 miles
Limited to 50 kW charging
Battery Replacement Quote: $18,500
Our BMS Repair Cost: $2,850
Customer Savings: $15,650

Problem:

The customer's Model S suddenly limited charging speeds to 50 kW, preventing Supercharging at full speed. The car displayed multiple battery fault codes, and Tesla Service recommended a complete battery replacement.

Our Approach:

Our diagnostic process revealed that two specific BMS boards had failed components: damaged voltage monitoring ICs and a faulty communication channel between modules. Rather than replacing the entire battery, we performed precision repairs on the affected BMS components.

Result:

After our targeted BMS repair, the Model S regained full Supercharging capabilities (250+ kW), all fault codes were resolved, and battery management returned to optimal performance. The owner saved over $15,000 compared to battery replacement.

"I was shocked when quoted nearly $19,000 for a battery replacement. Di Sabato's saved my Tesla with their BMS repair for a fraction of the cost. My Model S charges and performs like new again!"

Frequently Asked Questions

Get answers to common questions about BMS repair services for Tesla vehicles.

Save Thousands with Expert BMS Repair

Don't replace your entire battery when a targeted BMS repair could solve the problem. Our component-level repair service restores functionality at a fraction of the cost.